Dry Cooler Frigofluid for Almag

Industrial Chillers and Dry Coolers for Almag

There is Frigofluid’s signature on the refrigeration of Almag’s production processes: an opportunity to strengthen relations with a large company in the Brescia area, recognized worldwide. Two industrial chillers and a dry cooler were supplied to the company.

  • Brass semi-finished products company
  • Supply of industrial chillers and dry coolers
  • Fluid output at 15°C
Company
Industrial chiller and dry cooler for Almag
Year
2019
Location
Roncadelle (Brescia)
Interlocutor type
End customer
Application field
Semi-finished brass products
Story in a nutshell
Almag - Azienda Lavorazioni Metallurgiche e Affini Gnutti - manufactures brass bars for turning and stamping: it is based in Roncadelle (Brescia) and is now the second largest company in the world for the manufacture of high quality semi-finished bars. Among the sectors its products and services address: construction, automotive, and electromechanics. Elasticity, precision and innovation: these are the values that have inspired the company since 1946 in its workings: the last twenty-five years with the contribution of Frigofluid's refrigeration technologies.
List of customer requirements
Refrigeration for process liquids related to extrusion presses and foundry.
Output fluid and temperature
Water/glycol 20°
Water 15°C
Technologies supplied
No 2 industrial chillers type RWE ax HTA
No 1 dry cooler running with free-cooling mode
Achievements
The capacity of the unit supplied to Almag reaches 5 MW. All this with significant energy savings, thanks to the combination with appropriate separate free cooler: quantifiable up to 80% lower than installations without the "free-cooling" device.

1. Client: semi-finished brass products

Almag – Azienda Lavorazioni Metallurgiche e Affini Gnutti – manufactures brass bars for turning and stamping: it is based in Roncadelle (Brescia) and is now the second largest company in the world for the manufacture of high quality semi-finished bars. Among the sectors its products and services address: construction, automotive, and electromechanics.

Elasticity, precision and innovation: these are the values that have inspired the company since 1946 in its workings: the last twenty years with the contribution of Frigofluid’s refrigeration technologies.

2. Cooling needs

Production at the Roncadelle plant includes the processing of brass alloys by extrusion process.The company commissioned Frigofluid to provide a refrigeration system for the process liquids (water plus glycol) connected to the presses.

3. Proposed solution

The following were selected:

  • two industrial chillers type RWE ax HTA, refrigeration systems suitable for high temperatures and providing high performance;
  • and a dry cooler operating with free-cooling mode.

4. Results

The capacity of the unit supplied to Almag reaches 2.7 MW for the press section alone. The temperature of the process fluid output, according to customer requirements, is 20°.

All this with significant energy savings, thanks to the combination with appropriate separate free cooler: quantifiable up to 80% lower than installations without the “free-cooling” device.

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Tools to help you choose

Preliminary Assessment

Many interlocutors come to us with a very general idea of their industrial refrigeration needs: this is normal. That's why we stimulate the sharing of technical information.

Customized Design

We believe that integration with the best accessories on the market and the careful and 'unified' selection of internal components can make the difference.

Custom Chillers and Turnkey Plants

Production facilities and the characteristic of the installation area also have important effects on the design: because one cannot stop at the listed solutions.